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September 24, 2024
Author: Annabel Norris, Marketing Manager
At DC Norris, we continually strive to innovate in the food processing industry, and our High Speed Industrial Cooking Technology – Jet Cook is a key example. Here’s an in-depth look at some common questions we get asked by food manufacturers.
Jet Cook is a revolutionary industrial cooking system designed for high-speed processing of liquid foods, beverages, and pet food. The energy-saving steam-driven process can heat, homogenise, emulsify, entrain and pump simultaneously.
Traditional systems, such as steam jacketed kettles, rely on indirect heat transfer, which often causes uneven heating and burn-on issues. Jet Cook, on the other hand, applies direct heat at the centre of the kettle, ensuring faster, more uniform cooking. Additionally, it eliminates the need for moving parts, further improving efficiency and preventing burn-on.
Yes. Jet Cook can be customised to suit different production scales, from smaller kettles to large multi-kettle Cook Chill Systems, with capacities ranging from 300 to 3000 litres. For larger demands, we offer single-pass in-line heating systems, perfect for products like beverages, pet food, and condiments.
Jet Cook is versatile, handling a variety of products across batch cooking and in-line continuous processing:
Absolutely. Jet Cook is ideal for processing condensed milk and similar dairy products such as oat milk and crema. It’s also effective for processing tahini, ensuring smooth consistency and rapid heat treatment.
Yes. Jet Cook is particularly suited for large-scale food production environments like CPUs. We’ve supplied systems that can produce up to 350,000 meals per day, ideal for catering in workforce camps and restaurant chains.
No recipe adaptation is required. Our technology works with your existing formulations, maintaining product consistency while enhancing efficiency.
Jet Cook is a high speed industrial cooking technology which drastically reduces cooking times by eliminating unnecessary processing steps. With rapid heating and precise temperature control, it also lowers energy consumption, allowing for faster turnaround and improved production throughput.
With rapid heating and no moving parts, Jet Cook preserves the integrity of particulates, improving mouthfeel and texture. The system also enables the creation of more efficient emulsions, allowing for reduced fat and salt content while preserving flavour. Its rapid heating also minimises nutrient loss, resulting in a healthier, higher-quality product.
Jet Cook can reduce energy consumption by up to 50%, significantly cutting down on utility costs. It also reduces water usage and the need for chemicals, making it a more sustainable option compared to traditional methods.
The system’s design prevents burn-on, thus reducing the likelihood of batch rejections. Additionally, Jet Cook’s software-driven process ensures consistent results, minimising human error and waste.
Yes. Jet Cook can be seamlessly integrated into your current setup, whether for in-tank or in-line processing. It also works perfectly within our Cook Chill System, which includes a range of complementary equipment such as kettles, pump fill stations, and chillers.
One of our clients, a large food manufacturer, achieved full ROI in just 13 months. The energy savings, reduced processing times, and improved product yields led to rapid payback and long-term operational benefits.
We offer comprehensive training and ongoing support to ensure users maximise the potential of their Jet Cook systems. This includes access to our Product Development Kitchens (PDKs) for product trials, on-site training for your team, and continuous consultation to fine-tune the system’s performance.
At DC Norris, we are dedicated to providing cutting-edge solutions for food manufacturers. Jet Cook Technology continues to revolutionise cooking efficiency, quality and sustainability. If you’re looking to improve your production process, Jet Cook is the perfect solution.
Speak to our Product & Process Team for more information or to discuss how Jet Cook can benefit your operations.
